This radical technology offers an unadulterated flow of information and energy for substantial advantages in clarity, phase correctness, and striking accuracy both on and off axis.
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CAD Drawings. Specification Sheet. In fact, diode lasers are actually meant for industrial welding processes.
This are several reasons for it. First, the combination of high power output and comfortable spot sizes allows for an optimal gap bridgeability.
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Second, the energetic homogeneity of the spot and the high absorption capacity of a typical wavelength mix generate unusual calm melt pools that leave almost no impurities by splatters or wavelets at the adjoining areas of the seams. This guarantees excellent seam qualities.
Third, diode lasers provide the highest energy efficiency of any industry lasers, which also qualifies them along with their low maintenance costs — for welding in series production. Fourth, with these lasers, heat conduction as well as keyhole welding applications can be executed.
Using components with medium to substantial material thicknesses, keyhole welding is a typical laser welding method. The joining partners are irradiated with high intensity so that a vapor capillary is created in the direction of the beam - a tube-like one with a metal vapor filled hollow keyhole.
Thus, the material is molten up to the deeper layers; the depth of the melt zone is usually higher than its width. The inner walls of the vapor capillary also reflect the laser beam so that the absorption of the yielded energy is strengthened, thereby causing a sizable melting volume.
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Between the joining partners, highly stable connections are created that withstand even the most demanding stress. Typical applications are, for example, the joining of tailored blanks in the automotive assembly or thick-sheet welding. When workpieces of a low material thickness have to be joined, keyhole welding is no longer automatically suitable. The high energy input could cause material separations instead of joining, but definitely with heavy deformations.
Thus, in such cases, heat conduction welding is almost always used.
With its welding penetration depth at a maximum of 2 to 3 millimeters, the method is also suitable for thin sheets or metal foils. The diode laser fuses the joining partners along the planned seam; the melts merge and then solidify towards the desired weld seam. The material distortion is low, while the joining is totally uncomplicated and clearly quicker than WIG-welding, for example.
Because of the homogeneous and even heat exposure of the diode laser, the seams are smooth and non-porous and do rarely need post-processing.